Hi everyone,
I'm new to the forum and joined specifically to share a personal project that turned into a much deeper rabbit hole than I expected: a
54-page illustrated study of the B&M clamshell lap restraint. I've spent far too many hours on it, and thought it might interest people here who enjoy the engineering behind the rides.
When I visit a park, I tend to think about the forces, mechanisms, launch systems and controls behind whatever I'm riding. I like B&M a lot, and I'd wanted to understand exactly what happens inside this restraint when we hear those familiar clicks. Once I had enough drawing captures and photographs, I started reconstructing the internal components in CAD.
Then I wanted the section through the other side. Then every discrete locking position. Then the release linkage. And eventually: where do the forces go, which components carry them, and what loads might the reconstructed assembly support under stated assumptions?
That last question took rather more work than drawing a few arrows.
The document brings together:
- My CAD reconstruction of both sides, with component identification and part-number references where available.
- The closing sequences, pawl engagement and release mechanism, illustrated with detailed figures.
- Contact geometry, internal reactions, selected stress checks and conditional load estimates, including how the two locking sides might share load.
View attachment 43531
CAD reconstruction of sections A–A and B–B, showing opposite sides of the restraint arm and the locking and release components.
I couldn't find another public study of this particular mechanism that brought all of those elements together. Making that reconstruction and analysis available in one self-contained document is the main reason I'm sharing it.
One detail I particularly enjoyed reconstructing is the staggered sequence of clicks between the two sides. The occupied closing position depends on the rider, so the analysis considers different closure positions and active pawls rather than assigning one position to everyone.
For a sense of the results, one reference scenario gives first nominal stress thresholds of approximately
4.66 kN upward and
5.03 kN forward, applied separately at the idealised pad contact position. Both are governed by a sampled pawl section. These are conditional model results, not measured breaking loads or a maximum passenger weight: the actual material grades, some dimensions and several connection details remain unverified. The assumptions and limitations are set out in the document.
Working through how the locking and release functions fit together has increased my appreciation for this compact mechanism. I hope the drawings make it enjoyable to explore, even for readers who prefer to skip the equations.
For context, I'm a university lecturer and researcher in applied physics, with an engineering background and a PhD. This is a personal project outside my professional specialism.
I'd wanted to study the mechanism before the recent accident; material shared afterwards, particularly the drawing captures shown by Ryan The Ride Mechanic, helped make the reconstruction possible.
This work is independent of B&M and does not investigate the accident or its cause. Source credits, including material credited in Ryan's video to @Crazybird199, are included in the paper.
You can read or download the full 54-page study on GitHub. The figure above gives a preview of the reconstruction; the PDF contains the complete analysis, figures, references and limitations.
Specific corrections or additional documented information about the mechanism are very welcome.